The elution and electrowinning pilot system is a complete closed unit of integral Pressure Stripping (IPS). It will process 100kg Gold Loaded Carbon per batch

Gold Loaded Carbon Stripping and Electrowinning Pilot Plant

Its working temperature is 150 oC and working pressure is about 5 bar so the efficiency is high and total recycle time is about 10 to 12 hours. The main eluent is caustic soda, so the cost is low.

The gold loaded carbon is transported into the carbon storage hopper (E01). Then the carbon if discharged into the elution column (E02) before one cycle will be done.

The eluent in made of caustic soda and water in the preparation tank (E03). The eluent flows into the electwowinning cell (E04). When eluent overflows out of the solution box of electwowinning cell (E04), the circulating pump (E05) sends eluent into the bottom of the elution column (E02) pass the electric heater (E06). The eluent fills the elution clolumn (E02) and overflows. The solution flows through the filter (E07) and returns to the electwowinning cell (E04). When the level reaches the proper range, The eluent feeding is stopped.

After all external valves of the system are closed, the air compressor (E08) increases the system pressure to 0.3 MPa to check the air tightness. Then the circulating pump (E05) keeps running and the electric heater (E06) is swiched on to increase the temperature of solution. During recycle, the working temperature grows up to 150 oC and pressure becomes 5 bar because of heating. The hot solution strips gold cyanide complex from carbon and becomes pregnant solution after it overflows out of the elution column (E02). The filter (E07) catches any solid in pregnant solution. When pregnant solution flows into the electrowinning cell (E04) which consisting of a series of anodes and cathodes powered by the rectifier cabinet (E10), metal sludge is precipitated onto the cathodes.

While the cycle is finished, the steam is dischaerge to the exhaust pipe of the the eluent preparation tank (E03) and the condensed solution flows into the eluent preparation tank (E03) for reuse. Then the water is fed into the elution column (E02) to cool carbon. After that, the stripped carbon is discraged of the elution column (E02).

The complete cycle is controlled by the automation cabinet (E09).

Flow Chart Drawing:

Gold Loaded Carbon Stripping and Electrowinning Pilot Plant flow chart

Technical Specification:

Item Unit Data
Carbon Load per Batch kg 100
Rated working temprature oC 150
Rated pressure MPa 0.5
Each Cycle Time Hr 10-12
Electrowinning voltage V 0-4 adjusted
Electrowinning urrent A 0-200
NaOH conentration of eluant % 3-5
Gold Grade of Stripped Carbon g/t <80
Stripping Rate % >98
Electrowinning Rate % >99.9
Installed Power kW 25

 

Supply Scope:

No. Description Unit Quantity Remark
E01 carbon storage hopper, 0.21m3 Pcs 1 Mild Steel
E02 Elution column, 0.21m3,100kg carbon Set 1 Stainless steel core and mild steel shell, rock wool insulation
E03 Eluent preparation tank Set 1 Equipped with agitator, 0.75kW, stainless steel
E04 electwowinning cell, Anode:4, cathode:3 Set 1 Stainless steel core and mild steel shell, rock wool insulation
E05 Circulating pump, 25CQ-15, Q:5.4m3/h, H:15m Set 1 Magnetic pole drive for no leakage, stainless steel
E06 Electric heater, 20kW Set 1 Stainless steel core and mild steel shell, rock wool insulation
E07 Filter, filtration area:0.2m2 Set 1 Stainless steel core and mild steel shell, rock wool insulation
E08 Air compressor, VW-50, 0.42m³/min, 0.8MPa, 4kW Set 1
E09 Automation Cabinet Set 1
E10 Rectifier cabinet, 0-4V, 0-200A Set 1
E11 Steel strure and moludar plant Set
E12 Cables, wires, Signal shielding wire Set 1
E13 Relief valve, 0.6MPa, DN25 Pcs 2 Stainless steel
E14 Ball valve, 1.6MPa, DN25 Pcs 12 Stainless steel
E15 Ball valve, 1.6MPa, DN50 Pcs 2 Stainless steel
E16 Checkvalve, DN25 Pcs 1 Stainless steel
E17 Electromagnetic flowmeter, DN25 Pcs 1 Stainless steel
E18 Pressure sensor, 0-1MPa, DN20 Pcs 2
E19 Temprature sensor, DN20 Pcs 1
E20 Pipe, DN25 meter 30 Stainless steel
E21 Rock wool insulation hollow pipe meter 25
E22 Special tools Set 1
Operation and maintenance manual Copy 2